On Properties of Stochastic Inventory Systems IV: The (Q, r) Cost Is Flatter in the Order Quantity than the EOQ CostResearch Paper
Motivation
The continuous-review policy is the standard replenishment rule of inventory theory: whenever the inventory position (stock on hand plus on order minus backorders) drops to the reorder point , order a fixed order quantity . It is used in practice and taught in every operations management course, usually after the deterministic economic order quantity (EOQ) model, which is the same system with a constant demand stream.
Practitioners and textbooks rely on a robustness property of the EOQ: its cost is very insensitive to the choice of order quantity. If the order quantity is off by a factor , the cost rises only by the factor ; ordering 50% too much costs about 8% extra. The insensitivity of the stochastic system to its control parameters had been observed numerically (Wagner, O'Hagan and Lundh 1965; Naddor 1975; Archibald and Silver 1978), but, as Zheng notes, no analytical result on it was known.
Timeline:
- 1963: Hadley and Whitin derive the cost for Poisson demand.
- 1986: Zipkin proves that the average backorders of a policy are jointly convex in under continuous demand (Zipkin 1986).
- 1992: Zheng derives simple optimality conditions for the continuous model and compares it with the EOQ model under the same cost structure. One of the results is that the stochastic cost curve is flatter in the order quantity than the EOQ curve (Zheng 1992). This mission formalizes that result.
Setting
Demands arrive at rate ; orders arrive after a fixed leadtime ; all stockouts are backordered. Each order costs ; holding costs accrue at rate per unit in stock and penalty costs at rate per unit backordered. The leadtime demand has distribution with finite mean .
The inventory cost rate at inventory position is
assumed to attain its minimum at a unique point . The long-run average cost of the policy is
For fixed let be a reorder point minimizing , and let
is the cost of the order quantity when the reorder point is always chosen optimally for it. An optimal order quantity minimizes over , and .
The EOQ model is the same system with the constant leadtime demand . Its cost rate is , and , , are the objects above at , with optimum and .
Formalization targets
Goal: Theorem 4
The goal holds for every demand distribution satisfying the standing assumptions and every optimal . Both regimes, and , are included.
Milestones
In the order the proof uses them:
- Eq. (7): , hence for .
- Lemma 4: is increasing and convex on with asymptotic slope .
- Eq. (8): an optimal exists, and is optimal iff .
- Eq. (18): , with .
- Lemma 7: and , where and .
- Eqs. (26)–(27): for and for .
- Lemma 9: for all , .
Significance
In the EOQ model the relative cost of a scaled order quantity is exactly (Eq. (25) of the paper). Theorem 4 shows that the stochastic system is at least as forgiving. The bound holds for every leadtime-demand distribution with a unique newsvendor minimizer, and it does not depend on the parameters , , , or . Because the reorder point is re-optimized for each quantity, the bound applies to the practical question of how much a misestimated lot size costs when the safety stock is set correctly.
Together with the other results of the paper (the bound for the EOQ heuristic and the bounds between and , which are separate missions of this series), it gives a closed-form account of why the EOQ is a good heuristic for stochastic systems.
The result has a complete published proof. It has not been machine-checked. The work that remains is a formal proof for general distributions: the paper differentiates and twice, and a formal proof has to replace those derivatives with arguments that need no density.
Difficulty
is defined through an inner minimization over the reorder point, so its shape in is controlled by the implicitly defined function rather than by directly. The obvious approach would bound with the reorder point fixed at . That approach is the wrong comparison: it bounds a larger quantity, and the resulting bound depends on the distribution.
The paper's proof uses three properties of : that it is convex, that its slope never exceeds the EOQ slope , and that it dominates . The paper obtains these from the derivatives and under a smooth demand distribution. Without a density, is only an argmin and need not be differentiable, so none of these three properties can be read off a derivative formula; the asymptotic slope in particular depends on the finite mean and on the behaviour of at .
Formalization scope
The mission is set in Lean 4 with Mathlib. All objects are real valued.
- Model. The structure
QRModelbundles , a probability measure on with integrable identity, , almost surely, and the unique-minimizer hypothesis on . is implicit in the paper and made explicit here. No density is assumed; deterministic and discrete demands are allowed, and the paper's own numerical study uses Poisson demand. - Generic machinery. , , , , , and are defined for an arbitrary cost rate and instantiated at and at . and are chosen minimizers; they are never defined by the equation , which is a lemma of the paper. . Values at (and of , at ) are junk, and every statement restricts to or .
- Readings of informal words. "Increasing" in Lemma 4 is strict on , since the proof shows . "Asymptotic slope " is stated as together with the chord bound for . The chord bound is the derivative-free form of that the proofs of Lemmas 7–9 use. "The optimal order quantity" is
IsOptQty Q, meaning and for all . Its existence is asserted in the Eq. (8) milestone, so the goal is not vacuous. "" is a real with real division . In Lemma 9 the integral is oriented, as on the page. - Ruling out trivializations. re-optimizes the reorder point for ; holding it at would be a different theorem. is a consequence of the model, not a hypothesis.
A complete development needs the following:
- integrability and continuity of ;
- existence of the optimal reorder point;
- convexity of ;
- the asymptotics at ;
- Jensen's inequality (Eq. (22));
- existence of .
These facts about newsvendor cost functions are reusable in the other missions of this series. Contributions of any of them as separate lemmas are welcome.
Selected references
- Y.-S. Zheng, On Properties of Stochastic Inventory Systems, Management Science 38(1):87–103, 1992. https://doi.org/10.1287/mnsc.38.1.87
- P. H. Zipkin, Inventory Service-Level Measures: Convexity and Approximation, Management Science 32(8):975–981, 1986. https://doi.org/10.1287/mnsc.32.8.975
- G. Hadley and T. M. Whitin, Analysis of Inventory Systems, Prentice-Hall, 1963.
- H. M. Wagner, M. O'Hagan and B. Lundh, An Empirical Study of Exactly and Approximately Optimal Inventory Policies, Management Science 11(7):690–723, 1965. https://doi.org/10.1287/mnsc.11.7.690
- A. Federgruen and Y.-S. Zheng, An Efficient Algorithm for Computing an Optimal (r, Q) Policy in Continuous Review Stochastic Inventory Systems, Operations Research 40(4):808–813, 1992. https://doi.org/10.1287/opre.40.4.808